$re = '/^([a-zA-Z]{2,4})(_)(\d{2})_(0*)(\d+)(_.+)?/m';
$str = 'BTS_33_198_D
PL_14_015
';
$subst = "\1\\\2\3\\_%\5%";
$result = preg_replace($re, $subst, $str);
echo "The result of the substitution is ".$result;
Please keep in mind that these code samples are automatically generated and are not guaranteed to work. If you find any syntax errors, feel free to submit a bug report. For a full regex reference for PHP, please visit: http://php.net/manual/en/ref.pcre.php